korallin calcium reactor How to setup?!?

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How are you all? I am looking for a document that is around on the net, but I only seem to find something close to it located on a site I don't visit, nor can I visit. Yes, I am a member of the F.O.R.C club. (RC) LOL don't ask what it means, but you can plug in words. I am wanting to set up this reactor but I have nothing to go by, and most if not all tubing has been cut. If any one can help, please post or PM. Thanks

Darren
 
Anyone? Does anyone on here have a copy of the one posted on RC? Thank you
 
Here's the one that google returned from RC, courtesy of Dragon Slayer:



"Korallin Ca Reactor SetupSheet.​

This is written to help you in setting up a Koralline CaReactor regardless of model. Theassumption is that you have used the included instructions to assemble yourreactor by installing the circulation pump and filling the reactor with yourchosen media. Depending on yourselection of media it may require a rinse in fresh RO water prior to use. This is instructions on how to connect thereactor to your tank and how to adjust it for proper operations.

A note before we get started with the installation and thatis that it is far less hassle to adjust a Ca reactor when your tank is atproper levels of Alk and Ca when you start. If your system is considerably out of balance then a large water changeis the best way to get system back to a workable level to start with. If your system is balanced but low of Alk/Cathen a 2 part additive or Kalkwasser is a great way to bring your levels up toNSW levels and keep them balanced while doing so. If your Alk is low you can add a carbonatebuffer to bring it up, for low Ca levels I use Kent’s Turbo Ca. Keep in mind that you need to let the tanksettle for 48 hrs after the addition of any additive for a more accuratereading.

Now that your system is in the ball park of NSW levels ofAlk and Ca your ready to proceed with the reactor installation and setup.

Make sure all gate valves are kept in the closed positionwhile installing all plumbing.

First we want to connect the inlet line to the reactor using¼†airline tubing (refrigerator ice maker tubing works great in this portion ofthe installation and is rigid which helps prevent kinking and restrictions) andit goes to the reactor fitting (Eingang). This is how you getswater from the tank into the reactor. Itcan be done several different ways. Oneis to place the inlet higher then the reactor and allow gravity to ‘siphon’feed the reactor. The only disadvantagesto this is if your water level drops below the input tube when you do a waterchange you can loose siphon and you’ll have to restart the siphon, and in anextended power outage there is a chance of the reactor siphoning your tank downand flooding your sump. Second and thebest way IMO is to feed the reactor via a pump. Either ‘T’ off from the return pump from the sump or use a small powerhead to feed the reactor. Keep the inputtubing as strait to the reactor and as short as practical. Also it’s a good idea to place it in a placeof minimal light to prevent unwanted algae growth inside the tubing that will reduceflow to the reactor.

Now that you have the input to the reactor plumbed in youneed to install the output from the reactor back to the tank or sump. There are two output lines (both have a gatevalve on them) one comes directly fromthe top of the reactor (called outlet #1 and marked ‘Ausgang’) and the othercomes from the fitting just after where the pump output ties into the reactor(there is a single fitting here with a gate valve attached this is outlet #2marked ‘Entluftung’). You need to hook a¼†airline up to outlet #2 and run it to where ever you have the ‘famouseffluent drip cup’ installed. Thepreferred place for the drip cup is so it can allow effluent to drip into ahigh flow area of the tank or sump. Ipersonally prefer it to drip into my skimmer compartment of the sump. You also need to have the cup where you caneasily get to it for taking effluent samples for testing of dKH and also you’llwant to be able to get your PH probe into the cup for testing of the PH.

Outlet #1 will also need to drip into the tank or sump butits output is very low so it’s irrelevant as to where it drips at as long asit’s into the tank or sump water. I havemy outlet #1 going just inside the stand and dripping into the side of the sumpnear a return pump to the display tank. Use the same ¼†airline tubing for this as well.

Now that you have all 3 lines connected to the aquarium andboth gate valves are still in the closed positions we need to attach the CO2system.

Attach the regulator to your now filled CO2 bottle (if youdidn’t fill it yet, it can wait) making sure you use the nylon washer betweenthe bottle and the regulator. Screw theregulator adjustment knob into the regulator just until it makes contact insidethe regulator. Make sure the needlevalve is fully closed and attach the “CO2 Proof†tubing to the needle valve andrun the other end to the check valve. You’ll notice on the check valve it has an arrow pointing in thedirection of flow, flow is from the bottle to the reactor.

Now that you have everything hooked up (but not plugged into power yet) you need to prime the system. Do this by opening both gate valves. If you opted to use a pump to feed the reactor plug in that pump now(but only that pump, not the circulation pump on the reactor) and the reactorshould start to fill up. If you opted touse the gravity feed, making sure the inlet is submerged under water, you mayhave to close one of the gate valves and suck on the other line to start thesiphon. After the siphon is started youcan reopen the other gate valve.

Allow the reactor to fill completely with water, during thefill the bubble counter should fill as well. If the bubble counter does not fill with water during the priming of thereactor do this:

If you use a pump to feed the reactor, unplug that pump sothe reactor is at equal pressure rather then being pressurized by thepump. Take the fitting off the checkvalve that goes to the bubble counter, water should start to enter the bubblecounter now and fill it. Don’t let thewater drain back so it comes out the other end of the bubble counter and flowinto the check valve (when you see the bubble counter get almost full,reconnect the check valve).

Ok now we have everything hooked up and the reactor is fullof tank water. We now need to make surethe reactors circulation pump is evacuated of air and can pump water. First close outlet #2 and leave outlet #1open. Plug in the reactors circulationpump and see if its pumping water or calvitating (not pumping water because itsfull of air). If its pumping water letit circulate and get all the air out of the reactor, it will be flushed out viathe open gate valve at #1.

If its not pumping water and is trying to pump, lean thereactor over on its side and allow the air to evacuate the pump and water toenter, the pump should kick in and start to pump water at this point. (If your pump is not pumping at all it may bethat you have allowed some of the reactor media to get into the intake and theimpeller is jammed this is the best place to start checking if your pump is notturning.)
 
Again let the pump run until it evacuates all the air out ofthe reactor, you can pick the reactor up and gently ‘bump’ it down to dislodgeany trapped air in the media. You canlook inside the reactor at the very top and see if any air is trappedinside. If there is no air trappedinside your ready to proceed with setup, if it still has air, keep #1 openfully until all air is evacuated.

To setup the reactor initially we need to set a drip ratefor the effluent out of the reactor and into the drip cup. We do this by closing both #1 and #2 gatevalves and then opening #2 very slowly until the output into the drip cupstarts to drip at a rate of about 40 drips/min. When you get the drip into the cup set at about 40 drips/min you’reready to start adding CO2 to the reactor and start making some Ca and Alk forthat beautiful reef tank you got up there.

To start off your CO2 bottle should be closed and theregulator is attached and tightened (with the nylon washer installed) andneedle valve closed. Slowly open themain valve on the bottle and watch the gauge on the left side of the reactor(this is the bottle pressure) it should, depending on the temp of the bottle,read between 900 and 1100 psi and the right hand side should still be on 0(because you haven’t screwed the regulator knob in any further then justtouching right?) At this time you canplug in the solenoid if you have not done so yet.

Now you want to slowly screw the regulator adjustment knobin until the right hand gauge (working pressure) starts to climb up. Set it at 15 psi for now. The regulator may make some humming noiseuntil it gets settled in (about 1-3 minuets) with a 15 psi working reading onthe right hand gauge slowly open the needle valve a little at the time untilyou see a bubble in the bubble counter. You want to adjust for about 10 bubbles/min to start off.

Now you should have the reactor fully setup andoperational. The effluent drip should beabout 40 drips/min and the CO2 at 10 bubbles/min. Give the reactor an hour to settle in withthe new settings and get the CO2 levels inside the reactor stabilized.

After an hour dump out your effluent drip cup and prepare tostart testing. While the drip cup fillsup get your tank readings and record them on the sheet. Test the PH and the dKH of the tank. Right down the effluent drips/min and the CO2bubbles/min as well. By the time youfinish testing the tank water the effluent cup should be full again. Take a sample of the water from it andmeasure the dKH, and place your PH probe in it and test the PH as well.

The PH should be between 6.5 and 7.0 and the dKH should beabove 25. If you are at these levelsyour good to go on the reactor if not here is what you need to do:

If PH is low, you need to either up the effluent DPM(drips/min), or decrease the CO2 BPM (bubbles/min). At this time with thereactor being new to the system its best to lower the CO2 into the reactorrather then upping the DPM.

If your dKH is not above 25 then your not getting enough CO2into the reactor and you need to up the CO2 BMP. Depending on your media in the reactor itshould be about 30-50 dKH.

Now that you have that all set its time to start dailytesting of the tank to set the reactor to the demands of the system.

During the testing and setting up of the tank DO NOT addanything to the tank other then top off water daily. Doing so can throw off the tests and give youa false reading and prolong the reactor setup.

Test the dKH of the tank daily at about the same time everyday (I myself do it twice a day when I’m setting up a new reactor). Write down the dKH level of the tank on thesetup sheet. If you notice that your dKHlevel is dropping from one day to the next you need to increase the amount ofCa/Alk the reactor is adding to the system by increasing the effluent DPM andupping the CO2 BPM to keep the effluent dKH above 25. This usually takes a week or two to set dependingon the tanks demands and how much you have to adjust daily.

After you get the reactor adjusted to the point that yourdKH remains constant from one day to the next there are a few things you can donow. Your dKH should be between 8 and 13at this time depending on your system. If it’s lower then you’d like you can increase the DPM and BPM to bringthe dKH of the tank up but do so slowly, not more then 1 dKH per week. If your dKH is at a level your happy with(and it should be) you now need to test Ca and see what its levels are at. The preferred levels are between 350 and 450ppm with most people preferring around 410 ppm. If your levels are low use ‘Turbo Ca’ to bring the Ca level up todesired levels. Do NOT use a 2 partbuffer or anything that is going to boost dKH when doing so. You only want to add a Ca booster. If you have a 2 part buffer only use the Caboosting part on the tank to bring up Ca ONLY.

With your Ca levels at the desired settings you need torecheck your dKH of the tank and make sure its still stabilized from day today. If it is, its time to sit back andwatch your reactor take care of your tank while you enjoy watching rather thendosing. If your dKH drops after addingthe Ca then you need to up your DPM and BMP again to keep it constant and thentest Ca again.

If you find your having a hard time keeping Ca levels up butyour dKH is remaining constant then your system most likely is low on Magnesiumand needs to be supplemented. Irecommend you test your levels before you add anything. (this goes for anythingyou dose, NEVER dose something to your tank that you haven’t tested for oranything your not able to test for)

You’ll notice that after a few months pass by the media inthe reactor has dissolved and its level in the reactor has dropped down. This is how it’s supposed to work and is ok,but if you let it drop to low it can start to lessen the output of the reactorto the tank. You can tell this with yourweekly testing of the water and you’ll start to notice a slight drop in dKH asweeks go by, this is an indication that you need to refill the medialevels. It’s recommended that you change100% of the media (empty the entire reactor and throw the media out and replaceall of it with new) twice per year. Myself I use my testing to determine when the media has lost itsusefulness. When it gets depleted itwill start to drop dKH levels in the effluent and that’s when you need tochange the media out 100%.

Sorry that this is so long but after you get the hang of it,setting up a reactor is very simple and one of the best additions to a tank tomake it more automated and less time consuming for maintenance.

After you have your reactor properly adjusted to your systemit should not require further adjustments other then an occasional adjustmentto up/down its output in correspondence with your tanks needs. If you add new corals or clams to your tank,your reactor is going to need an upward adjustment. As time goes by and corals clams andcoralline algae grow it requires more demand from your reactor and will requirean upward adjustment as well.

Keep in mind that any adjustments to the reactor need to bedone in a balanced proportion with the effluent drips and the CO2 bubbles, theywork hand and hand together to provide the proper output of the reactoreffluents dKH and PH. I hope you foundthis write up helpful in the installation and setup of your Koralline CaReactor.

kc

A.K.A. Dragon_Slayer"
 
Do you have a picture of this set up?
 
THANK YOU! I could not find this. Thanks again. Now it's off to work, and then play with this tonight. Take care
 
Ok I have a question.... trying to set up this used korallin reactor with a coral vue reactor (w/ solenoid), and per the directions I am trying to use the nylon washer between the bottle and the regulator..... but the regulator doesnt want to screw on with the washer inplace (sloppy, barely connected and if I even slightly bump it the regulator will come unattached from the bottle.... it acts like the threads are to large for the bottle connection even w/ the washer inplace).... but if i pull the washer it will connect firm and snug (although obviously w/o the washer it will leak).... am I doing something wrong or should I just pitch the washer and hope some teflon tape will fix the leak??
 
Setting up this reactor and just discovered that all of the nuts seem to be missing from it (I have no idea... :rolleyes:). I see I can order a new set from MD, but I'm wondering if I could just pick some up from the hardware store? I have all the screws. Just don't have the nuts and washers. :confused:
 
Setting up this reactor and just discovered that all of the nuts seem to be missing from it (I have no idea... :rolleyes:). I see I can order a new set from MD, but I'm wondering if I could just pick some up from the hardware store? I have all the screws. Just don't have the nuts and washers. :confused:

Go to the hardware store you will find what you need. Take the bolt with you to match up what you need
 
My reactor has a place to plug in the ph probe. I'm not seeing that mentioned in the instructions though. Any help on what part of the process I should be calibrating the probe and connecting it? I'm guessing that should be at the beginning when you first fill the reactor with water? :confused: #reefsquad
 
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I will be setting this up this week hopefully. Any tips would be appreciated!

Also what tubing are you guys using?
 
Hi, I have a Korallin C1502. The instructions say "The effluent drip should be about 40 drips/min and the CO2 at 10 bubbles/min"
So, valve 2 (the one in the middle) should be closed? And the valve 1 (effluent) should drip at 40 drips a minute and CO2 should be set at 10 bubbles a minute?
When I set mine to do this it leaks all over the place???
I am trying to run the Korallin reactor from a Maxijet 500 pump which has a T joint that is also running a Cheato Reactor.
The only way I can stop the reactor from leaking is by opening both Valves to the point where both outlets are running as a trickle not a drip, as soon as I restrict any of them...it leaks!
Can anyone help me, I have had this thing for over a year and never actually used it due to leaking problem!!
 

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