120 Mixed Reef Build

JRA8688

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Hey guys, thought I'd start one of these to document my progress as I set up my new (to me) tank. Little background, have a 40 breeder mixed reef in my basement that's been running for a little over a year. I knew within 6 months that a larger display tank in my living room was inevitable. Fast forward to this past August, I just happened to run across a local reefer unloading his previous setup. It also happened to be exactly what I was wanting to upgrade to (perfect size for my 4ft space). The way my house is designed I couldn't really fit a 5ft or longer tank so it was a 120 or a 3ft cube, or a corner. A 120 seemed much more practical in every aspect so that's what I was planning on in my head. So I ended up getting almost everything I needed for the upgrade.

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As you can see, everything was filthy. I don't mind a little soak & scrub and I definitely didn't pay "clean equipment" prices, so I wasn't bothered at all. So I got to the clean up after a couple of busy weeks with work and all. Things were starting to look brighter almost instantly.

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So this tank came with a stand and canopy that were painted black. I knew I was going to be building from the ground up when I brought it home. So I got to work on planning the design of the stand & plumbing. This part consumed a lot of my time. I also had a near crash in my 40 breeder while away on vacation. Slowly recovered there while things on the 120 were put on hold over the holiday season. Shortly after the new year, I started loading the garage with lumber. Over the last couple months, I've been slowly getting it put together in my free time. I'm about 80% done now & hope to be painted and siliconed by tomorrow evening. But here's where I am currently.

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Gonna get the side panel & the controller box mounted onto the skeleton tonight. Tomorrow I will be picking up a french cleat for the front panel, some 1/4 round to finish the top, filling the finishing nails, sanding, prepping and laying down a few coasts of kilz, inside & out. Thinking I'm gonna need a 2nd gallon of kilz to get everything covered well. After the paint is dry I will silicone all the seams on the inside of the stand. And then start fitting the sump and measuring for pvc. Will be going blue pvc from BRS & schedule 80 fittings. Also want to hard wire in a light recepticle for my refugium led bulb. Anyway, thanks for making it through this far! I will try and keep this thread updated as I continue onward with my build. My goal is to be cycling by April 1st.

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JRA8688

JRA8688

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Quick update for the day. Got 2-3 coats of kilz down on as much as I could with out moving it. Waiting for it to dry this time of year sucks. Got the heater running in the garage and it will still take 12 hrs to be ready for sanding.

Also got my plumbing order put in this morning. Tried to keep it simple. Holding off on the manifold for now. Rock, salt, and sand were ordered this morning also. And we're moving right along!
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JRA8688

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Got a bunch of stuff over the last week. Weathers been ******, so haveny made much progress painting the stand. Got my rock in and started playing around with it. Will be starting a bleach soak this weekend. Got plumbing, salt, sand, and an apex. Few bits and pieces in the mail still but its all coming together.
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JRA8688

JRA8688

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Quick update. It's early still and I hope to get a bunch accomplished today. Got my rocks in a bleach bath. Will be power washing and sun drying this weekend. Then I'll start the cure.

Got the first coat of topcoat down. Hopefully, I can get all the painting finished today. Maybe even silicone in the sump area, if I'm lucky.

Also started working on my controller panel layout. I've got a bunch of stuff coming from amazon this week. Grommets, quickrelease bulkheads, float swithes, diy breakout box, etc. So I'll have a bit of wiring to do once the stand is dry. Got some doorbells I'll be programming for maintenance lights & feed/wc modes. Should be picking up my lights next week and I'll be cracking them open to wire in cat6 for apex control. Other then that, still planning on running a 20amp to a 4 gang in the living room. That is going to be the big hold up for me. Working on my old mans work schedule is tricky this time of year. Any way, hope to have some big updates later tonight!
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Manny'sReef

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That is a sweet looking stand. I built something similar about 8 years ago and it was a ton of fun and lots of hard work. It was all worth it in the end. Good luck with the rest.
 

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Good job. I can see you have put a lot of time into your setup makes it all that much better in the end.
 

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Quick update. It's early still and I hope to get a bunch accomplished today. Got my rocks in a bleach bath. Will be power washing and sun drying this weekend. Then I'll start the cure.

Got the first coat of topcoat down. Hopefully, I can get all the painting finished today. Maybe even silicone in the sump area, if I'm lucky.

Also started working on my controller panel layout. I've got a bunch of stuff coming from amazon this week. Grommets, quickrelease bulkheads, float swithes, diy breakout box, etc. So I'll have a bit of wiring to do once the stand is dry. Got some doorbells I'll be programming for maintenance lights & feed/wc modes. Should be picking up my lights next week and I'll be cracking them open to wire in cat6 for apex control. Other then that, still planning on running a 20amp to a 4 gang in the living room. That is going to be the big hold up for me. Working on my old mans work schedule is tricky this time of year. Any way, hope to have some big updates later tonight!
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Do you have a pic of ur controller panel setup. From the looks of it you did the same thing that I want to do with organizing the controllers on the side of the stand. Ur setup looks great by the way
 

Jr'sReef

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Are you using magnets for the stand doors? If so which ones and how well does it hold
 
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JRA8688

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Do you have a pic of ur controller panel setup. From the looks of it you did the same thing that I want to do with organizing the controllers on the side of the stand. Ur setup looks great by the way
Had some family things come up so i havent made much progress in the last few weeks. Got the panel mocked up and all the holes drilled. Just needs a quick sand and a few coats of paint. I dont have any recent shots of it now but ill snap a few when i get home this evening.
 
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JRA8688

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Are you using magnets for the stand doors? If so which ones and how well does it hold
Yes. Neodymium magnets i got off amazon. There are 4 magents attaching the top 2 corners of the panel. 2 in the stand and 2 in the panel. They were sunk into the wood so they mounted flush. They work great. My trim was cut to fit snugly with the panel. I had to cut and attch a piece of furring strip to give the panel a resting spot.
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JRA8688

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Yes. Neodymium magnets i got off amazon. There are 4 magents attaching the top 2 corners of the panel. 2 in the stand and 2 in the panel. They were sunk into the wood so they mounted flush. They work great. My trim was cut to fit snugly with the panel. I had to cut and attch a piece of furring strip to give the panel a resting spot.
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Found a few updated shots. I plan on doing a bit early next week. Will put up a formal update after that.
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Manny'sReef

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Yes. Neodymium magnets i got off amazon. There are 4 magents attaching the top 2 corners of the panel. 2 in the stand and 2 in the panel. They were sunk into the wood so they mounted flush. They work great. My trim was cut to fit snugly with the panel. I had to cut and attch a piece of furring strip to give the panel a resting spot.
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Can you post a link for the Amazon magnets and the hinges you'll be using? Stainless?
 
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JRA8688

JRA8688

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Can you post a link for the Amazon magnets and the hinges you'll be using? Stainless?
returnUnitIndices=&shipmentId=D3BJRWJ3k

No hinges the panel just rests on a strip of trim and fits snugly on the left and right side.
 

Manny'sReef

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returnUnitIndices=&shipmentId=D3BJRWJ3k

No hinges the panel just rests on a strip of trim and fits snugly on the left and right side.
Not sure I understand. Are you going to pull the doors completely off when you need to open? Can you show any pics?
 
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JRA8688

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Not sure I understand. Are you going to pull the doors completely off when you need to open? Can you show any pics?
Yes. The "doors" are attached to a panel that is completely removable.
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JRA8688

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Had some family things come up so i havent made much progress in the last few weeks. Got the panel mocked up and all the holes drilled. Just needs a quick sand and a few coats of paint. I dont have any recent shots of it now but ill snap a few when i get home this evening.
Some shots after holes were drilled, panel was painted, & grommets are glued. I ended up finding some small nylon flanges that sit perfectly in my mounting holes. The entire panel is attached by 6 thumb screws.
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