I put the horizontal cantilevered beam on top of the vertical beam's end. I did this to minimize (slightly) the stress in the horizontal beam as much as possible. It also made it easier to install. First I bolted on the vertical beam, then slid the horizontal beam onto it and secured the bolts.Hey David, I am admiring your light stand and am thinking of doing something similar. Did you mount the horizontal cantilevered piece to the top of the upright one or to the side? I don't know if it makes a difference or not but I am trying to measure out my aluminum bars and was curious which way you did yours. Any reason you chose the black bolts for the corner brace? (Aesthetics or a practical purpose?)
I chose the black bolts for aesthetics and because I liked the integrated washer into the bolt head. When I purchased, the silver bolts didn't have that.