Converting Sfiligoi Stealth to LED / T-5 Combo. Check it out

  • Thread starter Thread starter aharrow
  • Start date Start date
  • Tagged users Tagged users None

aharrow

Active Member
View Badges
Joined
Dec 18, 2009
Messages
274
Reaction score
5
Location
St. Augustine FL
Rating - 0%
0   0   0
Well I wanted to document my conversion from a T-5 / Metal Halide to T-5 / LED and show a step by step build in the event that other reefers out there wanted to convert an old T-5 Fixture to a T-5/LED.

Special thank you to Tim at Aquatics Elite for getting me some spare parts and outstanding customer service to rebuild this great fixture. If you are looking for a Sfiligoi fixture Tim is your guy.

I purchased my Sfiligoi Stealth fixture from a fellow reefer (Thanks Soccerbag) a couple years back and Craig hooked me up for a pretty sweet deal. The Stealth is 48" long by 20" and about 3.5" deep.

The fixture had some ballast issues and instead of a 12 bulb T-5 it was only working on about 6-8 bulbs. My preference at the time was metal halide and I decided to convert the unit to a 2 x 250 Radium MH and 4 t-5's as well as fitting in a standalone reefbrite LED. The problem with retrofitting this fixture for Metal Halide was the lack of clearance for the bulbs. I could not use the glass of the fixture because the bulbs would sit on them and too much heat. It worked well for several years and now I am ready to make the move from MH to LED. I will keep 6 T-5 Bulbs in the fixture.

So before I could take down my Stealth I had to build one half of the LED fixture. I purchased a kit from Bill at ReefLedLights that consists of 35 LED's that will mount on the 18" x 8.9" Heatsink. When the fixture is done I will have two of these kits for a total of 70 LED's. I will be running the following configuration for LED's. On each heat sink will be 35 stars consisting of 20 Cree 3W Premium Royal Blues, 10 Cree Premium XRE Cool Whites , and 5 XPG Cool Whites. I am using Carlco Optics and Inventronics pre-tuned Dimmable ballasts.

This isn't quite the 2-1 ratio I wanted to get the 20k look so I will supplement that by running 2 Blue T-5's, 2 fiji purple and 2 white. The white XPG LED's are the stronger brighter ones for a high noon affect. Since I will be at work during the day when the High noon whites are on bringing my spectrum down more along the lines of 12-14k it won't bother me, plus it offers some better growth spectrum. After the high noons turn off around 4pm, it will be back to a more 20k spectrum which is my preference when I am home.

So on to the pictures:
Here is the fixture retrofitted for MH in the center and 6 t-5s along with the reefbrite tucked in there as well. Not the cleanest retro but it worked.
Sifilogi1.jpg


Here is the fixture gutted and only the shell remains:
Sifilogi2.jpg


Here is the LED build for one half of the unit
IMG00281-20120107-0807.jpg


IMG00287-20120112-2028.jpg


Because I didn't want to see all those wires I cut a piece of Lexan to create a shield to hide the wires. I am very OCD and even though no one will ever see the wires up in the fixture, it drives me crazy.

So here is the shield painted metallic silver mounted over the heatsink. I think I am going to strip it and paint it black, not sure yet if I like the silver. The shield is seperated from the heatsink by 1/2" extender posts and each LED is cut out using a standard 1" Hole bore drill bit.
IMG00297-20120118-1945.jpg
 
Last edited by a moderator:
So I broke down the fixture even further since I plan to paint it. Not quite sure what color yet, but I am leaning toward Ferrari Red or Rich Black. I will paint the mesh a metallic silver if I go with Red and leave it gunmetal if I paint black. I used paint stripper and a lot of sanding with steel wool. I have to give it to Sfiliogi, that was one of the best paint jobs because it took me a long time to strip it using multiple applications of the paint stripper. I only got one half done today. Will work on the other half this week. The left side is down to the bare metal. I wish I could leave it that metal finish and put just a clear coat on it. That would look awesome.

Sifilogi3.jpg

Sifilogi4.jpg
 
Looks great Andrew. I'm with you, can you not find a way to clear coat the unfinished one and go with that? That would look really nice! Great job on the build. Clean....as usual! lol
 
I like the bare metal look as well. Nice build, looking forward to the finished outcome.
 
Just dropped it off at the custom paint shop. They will sandblast , self etching primer, paint and clear coat. I decided to go with ferrari red. Should have pictures next week.
 
Sounds great Andrew. You gonna grow a mustache to go with that Farrari Red? lol
 
Always the comedian in the group! Tim actually talked me out of the red. I might sell the fixture once I'm done to upgrade to a larger sfilogi, and if I do the most popular color ordered is black. So I'm going with ral code 3005 same as what sfiliogi uses to keep a factory match.
 
So I got the Shell back from the Paint Shop. The place did an outstanding job and I got it done in Black. RAL 9005 is the official color from Sfiligoi. Base coat, two coats of Black and a final clear. It shines and looks outstanding.
-5912.jpg

-5913-1.jpg


Here is the shell assembled ready for wiring and T-5 Ballast and end caps. I got the fan mounts put back together since I painted all components black.
-5917-1.jpg


Here are the three ballasts halfway installed. The wife wants to watch a movie tonight priorities, priorities. I will finish the wiring in the morning and zip tie it all nice and neat and install the reflectors and the bulbs. That will leave my center piece of LED's left to build.

-5923-1.jpg
 
Leave it to the wife to interfere with progress, the paint looks great.
 
Looks great Andrew! I applaud you for having the patience to take apart something with that many wires and to get it all back in place.
 
Thanks guys,
It is a patience testing exercise to re wire the entire thing for sure. Tonight I will zip tie all the wires neatly, install the reflectors and bulbs and the six T-5's will be done. I have ordered my second half of the led's which should come late this week. I should have the entire fixture done next weekend.

I'll take some pics tonight when the t-5's are done


Looks great Andrew! I applaud you for having the patience to take apart something with that many wires and to get it all back in place.
 
Alright, so the T-5's are done. Second Set of LED's should be here this week.

Here is the ballast wiring nice and neat and zip tied. Only ones I had were a nice neon yellow which goes nicely with the black. :)
DSC_5929.jpg


Now the reflectors and Bulbs installed:
DSC_5932.jpg


Lights ON:
DSC_5930.jpg


Should get more done later this week once the LED's arrive and then I will get it mounted and over the frag tank. Next build will be my main display tank. I intend to purchase a 60" x 36" x 20" from Tim at Aquatics Elite but that is for another thread.
 
Alright so I have been slacking on the light fixture. I finally got in my 2nd set of LED's and this weekend decided to work on the light. I literally spent 7 hours this weekend doing 70 LED's and the wiring was a giant pain in the ****. I think I might have blown two sets of LED's so I need some help from the experts. I bought a flex tubing to feed all the wires through so when it exited my fixture it was nice and clean.

However, two of my labels came off while feeding them through the tubing telling me the positive and negative and I think I reversed the polarity. Because before running the tubing I hooked up all the lights and they all ran perfectly. Then I disconnected the wiring, fed it thru and rehooked it up and 15 of my Royal Blue's wont fire and 10 of my High Noon Bright Whites wont fire.

So my question is a) could the have blown? b) how would I tell if they are blown? c) can i hook up a small battery or something to test each star? I am using the solderless connectors so it very well could be one wire in the string is not touching properly therefore killing the whole string. So I will trouble shoot tomorrow once I get some feedback.

Anyway on to the pictures
Here is the two heatsinks partial installed
DSC_5960.jpg


Brackets I made to mount the heatsinks to the fixture:
DSC_5963.jpg


And the LED's installed in the center and the t-5's back in place.
DSC_5965.jpg


So now that I have left to do is cut out my Lexan shields to cover all the wires and trouble shoot the non working LED's.
 

HOW MUCH DOES A FISH’S FEEDING REQUIREMENTS AFFECT YOUR STOCKING DECISIONS?

  • A lot! - I avoid fish that require frequent or specialized feeding

    Votes: 12 29.3%
  • Quite a bit, but an automatic feeder can change my answer

    Votes: 6 14.6%
  • It depends on whether my nutrient export can handle it

    Votes: 6 14.6%
  • It depends on how badly I want the fish

    Votes: 10 24.4%
  • Not much. I’m willing to adjust my routine

    Votes: 9 22.0%
  • Not at all. Feeding demands don’t limit my stocking choices

    Votes: 7 17.1%
  • I usually learn about the demanding feeding schedule after buying the fish!

    Votes: 2 4.9%
  • I haven’t really considered this before

    Votes: 3 7.3%
  • Something else (see my comments in the thread)

    Votes: 1 2.4%
Back
Top
Home
Post thread…
Market
What's new