Another reef-pi build.

Ranjib

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Holidays have been crazy but I got a chance today to get back on this project. I made a float switch bracket from a $4 sheet of lexan and some nylon bolts from Home Depot. I just cut a couple 1” strips and used a heat gun to make the bends. It’s not pretty but it’s going to work just fine.
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do you fabricate that contraption? or its readymade available?
 
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b4tn

b4tn

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do you fabricate that contraption? or its readymade available?

@Ranjib I made it. Home Depot has inexpensive 12x12 sheets of acrylic. I think it was $4 and change. I cut two 1” strips. I pinched it between two boards and used a heat gun to get the acrylic soft enough to bend and made the shapes. The holes are just a regular drill and the adjustment slot was made with a dremel.
 
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b4tn

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It’s modeled after the one I already have in my sump. Except I think I paid over $40 for it from BRS. It was an official RKL bracket and float switch kit for the controller. I ordered 6 float switches on amazon for $7 and the acrylic for $4. If only I knew then lol
 
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Well, another if I could do it over again. For the 8 pins to the lights I think I would use CAT6 cable and connectors instead. I just spent the better part of 4 hours soldering CAT 6 cable to the 8 pin aviation connectors. The connectors are extremely robust and I see no chance of them failing but man where they a bear to solder. I dont know if its because I have been putting it off and didnt want to do it or because my 12 watt soldering iron would not get hot enough. I would get the connector hot enough to melt solder and by the time it was hot enough the wire casing on the CAT 6 would melt. It was so delicate that even my finger nail holding the hot wire down would put a hole in the wire casing. Once I got the technique down I was on my last one lol but its done and they seem pretty solid.

But... I went to run and get my phone to take some pictures of my work and took a tumble on the stairs lol. Now I am waiting to see if I can get some x-rays done on my foot. ;Rage On the bright side If I am end up in a cast I will have more time to sit down and finish this project lol.
 

Diamond1

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Oh man that sucks about the fall. I hope you heal up soon with no broken bones. Not exactly a high note to end the year on.

I know how you feel about the AV connectors it was harder to solder those than anything I soldered on the boards. My first attempt was done with a soldering iron like yours and it turned into a mess of melted insulation and bad connections. I started from the inside pin and worked my way around the connectors and by the time I got to the last 2 it was really hard to get them right without melting the one next to it.
Luckily I bought 10 pairs of them and was able to do them with my new adjustable solder station. I found 750 degrees worked nicely to get the solder to flow and it was quick enough not to melt the insulation to badly.
 

crusso1993

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Well, another if I could do it over again. For the 8 pins to the lights I think I would use CAT6 cable and connectors instead. I just spent the better part of 4 hours soldering CAT 6 cable to the 8 pin aviation connectors. The connectors are extremely robust and I see no chance of them failing but man where they a bear to solder. I dont know if its because I have been putting it off and didnt want to do it or because my 12 watt soldering iron would not get hot enough. I would get the connector hot enough to melt solder and by the time it was hot enough the wire casing on the CAT 6 would melt. It was so delicate that even my finger nail holding the hot wire down would put a hole in the wire casing. Once I got the technique down I was on my last one lol but its done and they seem pretty solid.

But... I went to run and get my phone to take some pictures of my work and took a tumble on the stairs lol. Now I am waiting to see if I can get some x-rays done on my foot. ;Rage On the bright side If I am end up in a cast I will have more time to sit down and finish this project lol.

Holy what the heck! Hoping nothing too serious happened and you're back home in a hurry!
 

crusso1993

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So ****** right now lol it’s the outside bone on my right foot.

29f792b1b350eb46792a4cc4ad6e5b96.jpg
Duuuuude! That's a pretty nasty break! A broken metatarsal SUCKS! I'm an ultra runner and stress fractured a couple of mine a few years ago and it was no fun. Sending good vibes your way and try to enjoy your New Year nonetheless. A BIG bottle of your favorite adult beverage will definitely help!
 

crusso1993

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Hey - maybe you can lay claim to the first seriously injured person while working on reef pi!

@Ranjib - what say you?
 

Ranjib

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And as originally intended. Here are the aviation connectors soldered up and ready to go. The float switch is also soldered but I still need to shrink wrap it.
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These aviation connectors look chunky.
 

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