- Joined
- Nov 24, 2019
- Messages
- 239
- Reaction score
- 179
On to the next update.
As I prepare for other upgrades and waiting for this thing to cycle, I have more time to kill. I've decided to go with a AI Prime for my lighting. With that I wanted a cover for the back sump area so that part wasn't completely open and I could hide some wires. I wasn't happy with some of the on-market varieties, especially how high they sit, so I pulled up Fusion 360 and created a rough idea of what I wanted.
In the end, I needed to make a few tweaks as the first go I printed out didn't sit right and the alignment guides were pushed too far in. After adjusting from the first iteration, I ended up with this:
Unfortunately, by print bed couldn't accommodate the full size needed, so I had to cut the model in half and join after the fact. I started off by just using super glue, but because it is so thin, there wasn't a lot of surface area to bond. So I cracked out the soldering iron and hot welded it together. Basically this is just remelting some of the plastic and joining it together that way.
The underside is ugly but the top turned out okay....at least enough for my purpose.
I didn't heat the top at al, just re-omelted the bottom and sides, however, the top did warp some from distortion, but again, I'll soon forget about it. And here is the final product installed. Fits like a glove, and has all the ports I will need. I have a bigger cutout for all my wires (pump, heater, temp sensor, and eventually AI light) and one smaller cut out for an optical sensor wire and ATO tubing. Both cutouts in the return chamber. Also there is a cutout in the middle for the AI light bracket when I get one.
By the way, salt creep on this thing with the lid attached is a nightmare. All the condensation just creeps outside the lid. I can't wait to get rid of this in favor of the AI Prime.
As I prepare for other upgrades and waiting for this thing to cycle, I have more time to kill. I've decided to go with a AI Prime for my lighting. With that I wanted a cover for the back sump area so that part wasn't completely open and I could hide some wires. I wasn't happy with some of the on-market varieties, especially how high they sit, so I pulled up Fusion 360 and created a rough idea of what I wanted.
In the end, I needed to make a few tweaks as the first go I printed out didn't sit right and the alignment guides were pushed too far in. After adjusting from the first iteration, I ended up with this:
Unfortunately, by print bed couldn't accommodate the full size needed, so I had to cut the model in half and join after the fact. I started off by just using super glue, but because it is so thin, there wasn't a lot of surface area to bond. So I cracked out the soldering iron and hot welded it together. Basically this is just remelting some of the plastic and joining it together that way.
The underside is ugly but the top turned out okay....at least enough for my purpose.
I didn't heat the top at al, just re-omelted the bottom and sides, however, the top did warp some from distortion, but again, I'll soon forget about it. And here is the final product installed. Fits like a glove, and has all the ports I will need. I have a bigger cutout for all my wires (pump, heater, temp sensor, and eventually AI light) and one smaller cut out for an optical sensor wire and ATO tubing. Both cutouts in the return chamber. Also there is a cutout in the middle for the AI light bracket when I get one.
By the way, salt creep on this thing with the lid attached is a nightmare. All the condensation just creeps outside the lid. I can't wait to get rid of this in favor of the AI Prime.