Chipped overflow drilling hole

Moleo

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I chipped the glass when drilling. The gasket for the bulkhead completely covers the chip, and there are no leaks.

Should I be worried about the structural integrity of the glass, or is this okay?

Aquarium is a shallow 75 liter (≈20 gal): 75cm(W) x 40cm(D) x 25cm(H), glass is 6mm optiwhite.


Screenshot 2025-05-15 at 16.09.45.png Screenshot 2025-05-15 at 16.09.49.png Screenshot 2025-05-15 at 16.09.54.png Screenshot 2025-05-15 at 16.20.33.png
 
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If the chip is on the wet side, you might have to snug the bulkhead a little tighter than you would otherwise to be sure the gasket seals it up. If it's on the dry side it shouldn't be an issue at all.
 
I chipped the glass when drilling. The gasket for the bulkhead completely covers the chip, and there are no leaks.

Should I be worried about the structural integrity of the glass, or is this okay?

Aquarium is a shallow 75 liter (≈20 gal): 75cm(W) x 40cm(D) x 25cm(H), glass is 6mm optiwhite.


Screenshot 2025-05-15 at 16.09.45.png Screenshot 2025-05-15 at 16.09.49.png Screenshot 2025-05-15 at 16.09.54.png Screenshot 2025-05-15 at 16.20.33.png
For you guys drilling holes: don't push the drill, let gravity do the work — otherwise, you'll chip the last layer. :D
 
Put a gasket on each side of the glass and you'll be fine :)
 
For you guys drilling holes: don't push the drill, let gravity do the work — otherwise, you'll chip the last layer. :D
^This!

In the way back, I've drilled some standard tanks without much issue or concern, but I'm now looking to drill a newer, rimless tank with low iron glass, and I'll admit, I'm a bit intimidated :rolleyes:

There's tips and tricks for sure, but I just want to add that I think if you use one of these relatively inexpensive, hand-held drill presses, I believe you can get really great results:
Milescraft Drill Press at the Big Orange Bookstore

I believe you'll minimize much of the chip out at the end of the cut (really, a grind).

I hope that helps :-)
 

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