@JDowns ...
Found this thread as I picked back up my coursework for rebreather diving certification, and had a few thoughts.
There are a few axioms that apply to co2 scrubbers in rebreathers that you might be able to use here.
1. Temp for longest life. Keeping the absorbent warmer is a sure-fire way to increase efficiency and longevity. I'm thinking about mounting mine in the sump itself to add a few degrees and stabilize the temp.
2. Temp for monitoring depletion. While scrubbing, heat is generated. At about 90-95% depletion, there is a significant drop in heat produced, and therefore absorbent media temp. Rebreather manufacturers use this, so we should be able to as well.
3. Media shape / grade. The finer the media, the longer it lasts. I've heard (but cannot confirm) Intersorb 812 gives greater longevity than Sofnolime 797 or most medical-grade soda lime. No idea what the grade/mesh size of the BRS media is, so I can't compare.
4. Humidity control.
Rebreathers have water traps, but I don't think they'd work for continuous duty. Shooting for about 60-70% RH on the inlet would probably be my best guess for efficiency. I'm also thinking keeping the reactor body warmer may alleviate some of the condensation issues caused by skimmer air recirc.
One other thought I had was to create a "drip loop" in the airline between the skimmer and scrubber, with a "t" at the apex. Adding a piece of airline to the perpendicular and dropping the other end into the sump (or a container of water) should drop condensation out of the line before it gets to the scrubber, without loss of suction.
Just my 2 cents, I'll stop procrastinating now and get back to the books.