New LED setup for the beast

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Mojoreef

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Thought I would post up some of the pictures of the LEds going together in case anyone decided to give it a shot themselves.

Got all the emitters and wire and pre tinted them, this way you dont loose so much heat to the sinks when doing the final solder
IMG_0159.jpg


then cut all the wire to the required length and color coded it with the leds.
IMG_0161.jpg


Anyway started gluing down the leds to the small heat sinks.

IMG_0158.jpg


Then running the wire and soldering them to the glued down emitters
IMG_0162.jpg


Then some wire for the blue lights
IMG_0163.jpg


First pair down couple hundred to go, lol

mike
 
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Mojoreef

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Ok so a little update.

So the wiring is done on the heat sinks now.
IMG_0174.jpg


Time to spread them out so we can get the going of the frame work that will hang over the tank.
IMG_0175.jpg


So the fixture will span 7 feet, so we will have about a 2 inch gap between each 12 inch pad. Their will be a 6 inch span between the front pads.

IMG_0171.jpg


The plan is to have the different pads be able to individually rotate so I can dial in the light based on my rockwork now and then as the coral grows, the lighting caan adjust with it. So Guerry has come up with a nifty plan to do this and not effect the fans and such on top of the sinks.
IMG_0179.jpg


IMG_0181.jpg



IMG_0182.jpg


IMG_0184-1.jpg


IMG_0187-1.jpg



Mojo
 
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Mojoreef

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Alright so we go the production line going now.

IMG_0188-1.jpg


IMG_0189-1.jpg


IMG_0191-1.jpg


And then finished product for the 12 inch sinks, kind of shows the adjustability

IMG_0196-1.jpg



Mojo
 

bige

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Those are nice. Lifters, cranks, and pistons oh my. That room looks like a lot of fun things happen in there.
 

ReefLEDLights

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Very Nice

Two Thumbs up on the machining.

Your thermal management is well thought out.


Bill
 

creefer

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Those are nice. Lifters, cranks, and pistons oh my. That room looks like a lot of fun things happen in there.

No joke! That garage makes me want to renovate mine and blow my savings on more tools!
 

xXch0dyXx

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Killer build, very well thought out!!

Only thing I hate about big led diy builds... no matter how much planning you do, and how pretty you make the wires, there are still a bundle of wires on the heatsinks connecting the strings. Somebody needs to make a PCB for crees to be mounted for the DIY crew.
 
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Mojoreef

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Ahh I think we can make the wires look a bit more finished, here is a quick update.

Anyway got some work done on the main box, which will hold all the drivers and the smaller 12 inch pads.


IMG_0288-2.jpg



Attached all the drivers to it


IMG_0295.jpg



Drilling and tapping for the light mounts
IMG_0296-1.jpg



Some brackets
IMG_0298-1.jpg



and then mounted the 12 inch sinks to the box
IMG_0305-1.jpg
 
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Mojoreef

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A picture of Robert my mechanical guru who is doing all fabrication, a true artist.


IMG_0301-1.jpg



and this one shows the ability to angle the sinks to the rockwork and then adjust as growth occurs
IMG_0303.jpg



IMG_0304-1.jpg



Ahhhh and now for the total assembly. This one shows the full brackets that will hold the box with the 12 inch sinks and the the 2 foot sinks at the front of the tank angled backwards.


IMG_0306.jpg

IMG_0307.jpg

IMG_0308.jpg



mojo
 

bige

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That's really amazing! That took some time to do. Also thats the biggest can of wd-40 I've ever seen.
 

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