It’s possible that you were right on the line before — the water level was higher relative to the pipe bottom than ideal but just low enough to let the air out — and then something very minor pushed it over (like opening the gate valve a little, a slight increase in the sump level, etc) was enough to create an issue.
Is the water level fixed in your crash box or does it rise when the return is off and lower once everything is up and running? Most sump designs would be the latter. If so, I’d make sure the pipe is only long enough to protrude an inch or so into the water when the pump is running and the drain is properly working.
If adjusting that fixes the issue, you should make sure the second pipe (the one from the open trickle channel) is the same length so it can easily start a siphon in an emergency.
Is the water level fixed in your crash box or does it rise when the return is off and lower once everything is up and running? Most sump designs would be the latter. If so, I’d make sure the pipe is only long enough to protrude an inch or so into the water when the pump is running and the drain is properly working.
If adjusting that fixes the issue, you should make sure the second pipe (the one from the open trickle channel) is the same length so it can easily start a siphon in an emergency.
