Definitely nothing rusting in the tank. Lighting and flow has been the same for months. I purchase rodi and pre mixed salt water. Alkalinity goes from 8-8.4 maximum over a week.
Perhaps your water is not as pure as it needs to be? I saw a difference in my tanks when I install a new membrane in my rodi. I was using a membrane that I thought was a Filmtek but ended up it wasn't, so after I started using the real deal I saw an improvement in coralhealth in general, as well as a decline of certain types of problematic algaes.
Can you at least verify that the rodi you get has zero tds? There is a lot more than tds that could be in your water though, which is why I previously asked if you used high rejection membranes to process your water. TDS is easy to measure, the other things that could be in your water are not so easy to detect.
Seems like it's been recommended already, but do you regularly use carbon in your tank? They are not all equal lol. I have had good luck with coconut carbon as well as Rox 0.8. Stay away from carbon derived from coal (lignite) as it has been demonstrated to be a cause of HLLE. I try to change my carbon at least once a month but it never works out that way, sometimes I let it go for so long the output from the cannister it's in becomes just a trickle lol. I've seen no negative effects from using it 24/7.
But as I've stated, I personally wouldn't try to reduce your nutrients, I don't feel they're elevated enough to affect coral health. In a perfect world I'd keep mine at 5 and 0.08 but that is nearly impossible to do and keep it there. It's the movement of parameters that corals struggle with, even something as innocent as a 25-50% water change can set corals back. I couldn't say when the last time I changed that much water, it's usually 10% or so. If there is more siphon work that needs to be done after I've took out 10 gallons, I just leave it there for the next time I change water.
I also use a filter sock, I think the junk it removes outweighs the benefits of leaving it lol. My tank is a frag tank, and I've got 100% of my rock in the middle section of my sump. If I run the tank with no filter sock the rock section gets so dirtied up with detritus that it's inevitable some of the organics would get converted to nitrate, so I filter it out. There's still a ton of life in the rock even with filter sock use. And I will admit that the sock overflows before I change it out most of the time haha.
I hope I've helped you some, I'm not an expert but I've been doing this long enough that I have a good idea of what works and what doesn't.