You would want to glue a piece of PVC into the bulkhead, yes. Without picturing how the plumbing is going to work clearly (that's just my head, Lol) you would go bulkhead - pvc - elbow - pvc - barb fitting, all slip, all glued.Slip x slip bulkhead…
do I need to glue a piece of pvc into the bulkhead for the slip barb for flex tubing?
I was going to use a 4” piece of pvc, then add an elbow joint, another 4” piece, then barb.
also, I’m using one varios 8 for now for a return.
1.25” output, going to T that into two return lines of .75”… I have another pump on order but not sure if that’s overkill or not. Not using the return from sump for much flow addition, rock scape and water pumps will be relied on for that. Just want about 1800-2200 gph from sump to DT
The pump capacity really depends on what you're driving off of it. I personally like to turn my tank volume over 4ish times an hour but then size the pump to drive multiple things - return to tank, reactors, etc. - so that I can get away with one pump. That assumes of course that you can control flow either with DC or valves. That requires more plumbing but is one less piece of gear to deal with. There are varying opinions on this point; some people like to turn the volume over more, some less, less meaning more contact time with media. Again, personal experience, my main tank is a 40 breeder. Pump runs a media reactor and is DC and I match the flow rate of my overflow, which is 300GPH (theoretical). So I dial the pump back to about 45% and my overflow gets driven correctly. The big thing with the pump is to match what your overflow is rated for in GPH then adjust from there to get turnover and avoid noise.
Hope that helps (and if I reply something that seems obvious or child-like don't take it personally, just trying to be as clear as possible.)