Right now Estimated with a Bucket I am getting about 2k to 2100 flow. I have experimented with the Bean animal over flow and it actually does work at a length this short when the water is flowing straight down then at a Distance.
My issue with the Over flow is NOT Flow or even noise from the back box drain down .I believe my issue is a Under Current Just beneath the water Surface in front of the over flow .I have been experimenting with Creating the best flow into the weir to pull the most Debris out of the tank. I had this issue with one i notched similar thou mine was done with a Router Jig i made not molded where the teeth were wider at the top.
Lowering the flow rate by bypassing more water to the sump or throttling down the pump with at Ball valve on the Output at the return pump does solve the issue when you get the flow down to around 1200 gph . This causes the water to flow Over the weir at the bottom of the notch pulling the water not just at the surface but slightly below up and over .
My stated flow rates are tested with a Bucket and timer so not totally accurate but close enough
Here is what happens as best i can describe.
If i put flake food in the tank to feed the fish and watch it go across the top of the tank It goes right into the over flow and out as it should.But partials Just under the surface of the water as it approaches the over flow box it gets pushes out and away . Meaning the box is only skimming the Very top surface and not pulling debris up and over the weir teeth that are under the surface. Im talking like 1/32 maybe 1/64th inch of water. My Water surface is about mid ways on the teeth. If i slow my pump to what i guess is around 1k a hour (did not test this rate ) To where the water level going over the weir is just at the bottom of the teeth the undercurrent pushing away from the box does not appear to be there.
My Plan to test to see if the above is the issue or if its just the face that 16 inch is not enough surface area to skim from or some other issue Maybe EVEN HUMAN ERROR. I am going to build a new weir with a Slot at the water level of my tank and one with square notched teeth . There is also plenty of water drop from the inside box to the exterior box to pull debris thru.
I just know that this undercurrent pushing debris right below the surface is keeping my tank from clearing up . Above is my theory based on my experience over the years as i am sure you have done extensive testing on the device as well. I also know not every tank or plumbing system works the same.
I do think your Product is well build and Perfect for most tanks that do not need more then 1k to 1500 gph which apparently is what your over flow box was designed for . Not the 3 k that its capable of . I would recommend this product for tanks who need that range of flow every day of the week if they do not have the experience , tools or time to build one..
I think one flaw in this box design is the fact you MUST Glue onto it. The output on bottom of the external over flow box should be Male Threaded . AND Have a Warning Label to use Teflon pipe sealant not Tape to seal it . As sealant will not break abs or poly carbonate like tape will.
I hope you find this as Respectful and explanatory of my issue and what i Believe the cause is as i have tried to make it and that this is not a Complaint or bashing the Product ,In My opinion right now Its just capable of properly skimming for more then 1 to 1.5 k of water as apparently were your Initial recommendations . I also knew before i installed it this weir was a Issue based on my Past experience tweaking my internal overflow weir for best performance not just GPH...
Erica Renee .
Ok, I think understand better what you are saying in this post. The one thing I don't get is why you're getting a cloudy tank. How long has the tank been running? Being "cloudy" is not a normal issue that we have to address as this is usually not something caused by the overflow. There are many factors that can cause a cloudy tank. We get more questions on how to plumb it. I have never plumbed it the way you did and that was my first thing to address since it was done differently than normal.With your plumbing, if it is performing higher flow rates with the way you have it plumbed and you are getting 2K+ thru it, then that's good. If it works for you that is great. Part of this hobby is doing things differently, I respect that. I may do some testing with that and see how it works out as well.
I see if I can directly answer these for you.
My issue with the Over flow is NOT Flow or even noise from the back box drain down .I believe my issue is a Under Current Just beneath the water Surface in front of the over flow .I have been experimenting with Creating the best flow into the weir to pull the most Debris out of the tank. I had this issue with one i notched similar thou mine was done with a Router Jig i made not molded where the teeth were wider at the top.
No noise issues is a GOOD thing and one of the primary reasons for our design. The weirs are mainly designed to keep livestock from entering the overflow box. That is why the toothed design is used. Is it the best for flow, no, everyone knows this. An open design is the best all around for flow and skimming, but you risk livestock being sucked over the overflow. So there is a balance between form and function here. Surface skimming was our other main design feature we wanted to make sure we had, and it does have great surface skimming. I have not experienced the undercurrent though. I will do some tests to see what I can see and use dye to see what happens.
Lowering the flow rate by bypassing more water to the sump or throttling down the pump with at Ball valve on the Output at the return pump does solve the issue when you get the flow down to around 1200 gph . This causes the water to flow Over the weir at the bottom of the notch pulling the water not just at the surface but slightly below up and over .
My stated flow rates are tested with a Bucket and timer so not totally accurate but close enough
Good information. I will test this and see. Approximate flow rates are fine. It's not a nuclear reactor we are dealing with
Here is what happens as best i can describe.
If i put flake food in the tank to feed the fish and watch it go across the top of the tank It goes right into the over flow and out as it should.But partials Just under the surface of the water as it approaches the over flow box it gets pushes out and away . Meaning the box is only skimming the Very top surface and not pulling debris up and over the weir teeth that are under the surface. Im talking like 1/32 maybe 1/64th inch of water. My Water surface is about mid ways on the teeth. If i slow my pump to what i guess is around 1k a hour (did not test this rate ) To where the water level going over the weir is just at the bottom of the teeth the undercurrent pushing away from the box does not appear to be there.
My Plan to test to see if the above is the issue or if its just the face that 16 inch is not enough surface area to skim from or some other issue Maybe EVEN HUMAN ERROR. I am going to build a new weir with a Slot at the water level of my tank and one with square notched teeth . There is also plenty of water drop from the inside box to the exterior box to pull debris thru.
Look forward to hearing your test results and I will also do some testing as well.
I just know that this undercurrent pushing debris right below the surface is keeping my tank from clearing up . Above is my theory based on my experience over the years as i am sure you have done extensive testing on the device as well. I also know not every tank or plumbing system works the same.
Agreed, every tank and system perform different. It doesn't make sense why this would keep your tank from not clearing up. Cloudiness is usually bacterial in most cases. We have not seen any issues with tanks that use our overflows being cloudy. This is a first.
I do think your Product is well build and Perfect for most tanks that do not need more then 1k to 1500 gph which apparently is what your over flow box was designed for . Not the 3 k that its capable of . I would recommend this product for tanks who need that range of flow every day of the week if they do not have the experience , tools or time to build one..
Thank you for the compliments. Our listed flow rate is a guideline to help people understand the capabilities of the overflow and help determine their needs. It's not something that is a hard rule or meant to be a one size fits all and still requires some knowledge of the overflow to size it properly. You can use multiple overflows for larger systems. to increase flow rates. I like to use car analogies with these. You have a car that is capable of doing 120 mph. Is is good to run it at full capacity long term, probably not. The ideal flow rate for this overflow flow is around 1000-1500 gph and the MAX flow rate is 2500 GPH. It can handle higher flow rates, but it's not recommended to run at those rates. My personal recommendation with a tank this size, if asked, would have been to use 2 16" overflows to allow for more flow to be drained into the sump. We have customers contact us all the time and ask before they setup their tanks to make sure they are properly sizing their tanks. That being said, we have customers that only run one on larger tanks and are happy with the performance. This is where it really depends on how the system is designed from the beginning.
I think one flaw in this box design is the fact you MUST Glue onto it. The output on bottom of the external over flow box should be Male Threaded . AND Have a Warning Label to use Teflon pipe sealant not Tape to seal it . As sealant will not break abs or poly carbonate like tape will.
How is it a flaw, they work fine with socket glued fittings. It may not be your preference, but it does work. I wouldn't call that a flaw.
I hope you find this as Respectful and explanatory of my issue and what i Believe the cause is as i have tried to make it and that this is not a Complaint or bashing the Product ,In My opinion right now Its just capable of properly skimming for more then 1 to 1.5 k of water as apparently were your Initial recommendations . I also knew before i installed it this weir was a Issue based on my Past experience tweaking my internal overflow weir for best performance not just GPH...
I totally find this respectfull and have to say Thank You for taking the time to write this out so I can see it and help out. I don't take these questions as bashing or a complaint, I try to see what is going on and try to address it the best I can. I take the feedback and I try and use it to better our products. As you mentioned every system is different and acts differently with flow, so I like to try and help, but I do not have any magical answers to every setup. Initially we rated this overflow with a MAX flow of 1500 GPH, but after further testing found that they can handle higher flow rates. So we deiced to up the MAX rate to 2500 gph. As with the car analogy I mentioned above, this is why I chose to up the MAX flow rate. Otherwise people would assume this can only be used on a 75 gallon or less, which is not the case. Most tanks up to 180 Gallons can use 1 box and be fine.
Hopefully this helps some. I know it may not have a direct answer and a magic bullet solution, but that is why I am trying to help and see what we can come up with.