reef-pi :: An opensource reef tank controller based on Raspberry Pi.

Sral

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Thank you very much @Sral, I've already seen the PCA9507 datasheet and I've choosen 2.2K based on the informations right there...
All of the devices connected before the PCA9507 works fine (DS3231, P82B96). I've now connected a Ph board to the PCA9597 with 20cm of cable and it works fine (the same thing does SHT31D with 20cm of cable).
Now I'm able to run SHT31D with long cable only attaching it directly to the 3.3V bus which sounds a bit strange, since the PCA should improve the signal quality over long distances...
I don't know what to do... maybe I can try a setup like yours, with a ISO1540 as level shifter from 3.3 to 5V and a LTC4311 to improve signal quality (which I already have but in my setup does nothing...)
What do you think?
Hmm sounds like the pull up might still be the problem. 3.3V also means less current to sink to properly pull down the signal line, both through the pull-up and the lower charge on the cable capacitance.

I would therefore recommend trying a larger pull-up resistor.

how did you arrive at the 2.2k value ?
 

robsworld78

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@robsworld78 1.8k on a PI sounds way too little resistance. I have looked it up: here under "voltage specifications" it mentions a pull up between 50 to 65k. That sounds more reasonable.
50k to 65k sounds a little excessive. :) Never seen anything on I2C bus that high. I'm wondering if those values are for the other GPIO's. I get 1.8k from here and I've seen other specs saying the same.

 

Sral

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50k to 65k sounds a little excessive. :) Never seen anything on I2C bus that high. I'm wondering if those values are for the other GPIO's. I get 1.8k from here and I've seen other specs saying the same.

Interesting. Well, 50-65k are not realy excessive, they provide some kind of pull-up, but won't overpower devices with very little pull-down capability, so it sounds like a compromise between having at leat A pull-up, while also having compatibility with weak devices. Maybe those 50-60k are the on-chip resistors and 1.8k are external on the board, that could make sense. Something to learn every day !

Thank you very much @Sral, I've already seen the PCA9507 datasheet and I've choosen 2.2K based on the informations right there...
All of the devices connected before the PCA9507 works fine (DS3231, P82B96). I've now connected a Ph board to the PCA9597 with 20cm of cable and it works fine (the same thing does SHT31D with 20cm of cable).
Now I'm able to run SHT31D with long cable only attaching it directly to the 3.3V bus which sounds a bit strange, since the PCA should improve the signal quality over long distances...
I don't know what to do... maybe I can try a setup like yours, with a ISO1540 as level shifter from 3.3 to 5V and a LTC4311 to improve signal quality (which I already have but in my setup does nothing...)
What do you think?
Another thing: could you provide a picture or circuit diagram of the important VCC, GND, SDA, SCL lines from the PI to the PCA9507 ? I just read in the PCA9507's datasheet (first page), that you can't combine several PCA9507's A sides together, because the voltage offsets would interfere with the I2C bus' operation.
Maybe that's making communication beyond the PCA9507 impossible, because as soon as the SHT31D pulls it's side low, the other side might get stuck, since none of the four PCA9507 knows anymore where the communication is comming from and keeps pulling the lines "Low", e.g below 0.5V.
 
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Simonv92

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Interesting. Well, 50-65k are not realy excessive, they provide some kind of pull-up, but won't overpower devices with very little pull-down capability, so it sounds like a compromise between having at leat A pull-up, while also having compatibility with weak devices. Maybe those 50-60k are the on-chip resistors and 1.8k are external on the board, that could make sense. Something to learn every day !


Another thing: could you provide a picture or circuit diagram of the important VCC, GND, SDA, SCL lines from the PI to the PCA9507 ? I just read in the PCA9507's datasheet (first page), that you can't combine several PCA9507's A sides together, because the voltage offsets would interfere with the I2C bus' operation.
Maybe that's making communication beyond the PCA9507 impossible, because as soon as the SHT31D pulls it's side low, the other side might get stuck, since none of the four PCA9507 knows anymore where the communication is comming from and keeps pulling the lines "Low", e.g below 0.5V.
Here is the schematic of the Bus expander (the 4th channel is missing but it's the same)
The main bus is connected on Port B on every expander.
Now I'm running the SHT31D directly on the 3.3V bus without any IC between and it seems to work. I don't understand why the PCA are blocking the signal...
If in this way it works I can remove all of the 9507 and add an ISO1540 as voltage converter and run everything without any bus expander...
 

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Simonv92

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Another question, How do I calibrate a single point calibration probe such as ORP?
If I set 225mV for both mid value and second point I always have 225 reading... I'm missing something :downcast-face-with-sweat:
 

Sral

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Here is the schematic of the Bus expander (the 4th channel is missing but it's the same)
The main bus is connected on Port B on every expander.
Now I'm running the SHT31D directly on the 3.3V bus without any IC between and it seems to work. I don't understand why the PCA are blocking the signal...
If in this way it works I can remove all of the 9507 and add an ISO1540 as voltage converter and run everything without any bus expander...
I realized something, that I didn’t notice before: you have several components that provide I2C extension. Maybe I should have read more carefully or you could have stressed this a bit more.
Could you provide a sketch of your I2C network, e.g. which components translate this network from and to which components ?

I’m worried that the P82B96 might not play well with the PCA9507. It says something like this in the datasheet:
„slightly different logic low-voltage levels are used at Sx/Sy to avoid latching of this buffer. A standard I2C low applied at the Rx/Ry of a P82B96 is propagated to Sx/Sy as a buffered low with a slightly higher voltage level.“
On the PCA9507:
„The static level offset design of the port B I/O drivers prevent them from being connected to another device that has rise time accelerator“

So if both use Offsets and accelerators, they might latch up. You can test this by connecting the SHT31D in the original not working condition and measuring the DC voltage on the lines. If they are too low (e.g. below 1V) it probably means that they are latched up.
Another fault might be, that the voltage offset of LOW state on the PCA9507‘s B-side might not be properly recognized by the P82B96, or vice versa.
 
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Simonv92

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I realized something, that I didn’t notice before: you have several components that provide I2C extension. Maybe I should have read more carefully or you could have stressed this a bit more.
Could you provide a sketch of your I2C network, e.g. which components translate this network from and to which components ?

I’m worried that the P82B96 might not play well with the PCA9507. It says something like this in the datasheet:
„slightly different logic low-voltage levels are used at Sx/Sy to avoid latching of this buffer. A standard I2C low applied at the Rx/Ry of a P82B96 is propagated to Sx/Sy as a buffered low with a slightly higher voltage level.“
On the PCA9507:
„The static level offset design of the port B I/O drivers prevent them from being connected to another device that has rise time accelerator“

So if both use Offsets and accelerators, they might latch up. You can test this by connecting the SHT31D in the original not working condition and measuring the DC voltage on the lines. If they are too low (e.g. below 1V) it probably means that they are latched up.
Another fault might be, that the voltage offset of LOW state on the PCA9507‘s B-side might not be properly recognized by the P82B96, or vice versa.
Thank you @Sral for all your help!
I2C diagram is this one:

Raspberry Pi Zero W 2 -> 3.3V Bus
3.3V Bus -> P82B96 to expansions board (equipped with another P82B96 to decode bus)
3.3V Bus -> DS3231 RTC
3.3V Bus -> ADS1115 ADC
3.3V Bus -> PCA9507 -> 5.0V Bus 1 to external devices -> 4 way terminal block
3.3V Bus -> PCA9507 -> 5.0V Bus 2 to external devices -> 4 way terminal block
3.3V Bus -> PCA9507 -> 5.0V Bus 3 to external devices -> 4 way terminal block
3.3V Bus -> PCA9507 -> 5.0V Bus 4 to external devices -> 4 way terminal block

Let me know if it's clear otherwise I'll draw it graphically..
 

Sral

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Thank you @Sral for all your help!
I2C diagram is this one:

Raspberry Pi Zero W 2 -> 3.3V Bus
3.3V Bus -> P82B96 to expansions board (equipped with another P82B96 to decode bus)
3.3V Bus -> DS3231 RTC
3.3V Bus -> ADS1115 ADC
3.3V Bus -> PCA9507 -> 5.0V Bus 1 to external devices -> 4 way terminal block
3.3V Bus -> PCA9507 -> 5.0V Bus 2 to external devices -> 4 way terminal block
3.3V Bus -> PCA9507 -> 5.0V Bus 3 to external devices -> 4 way terminal block
3.3V Bus -> PCA9507 -> 5.0V Bus 4 to external devices -> 4 way terminal block

Let me know if it's clear otherwise I'll draw it graphically..
That's clear enough, thanks.

Hmmmm, the datasheets are not clear enough for me to judge the compatibility of the P82B96 and PCA9507 in your situation with certainty. Maybe you can test it out, e.g. connect the SHT31D to the PC9507 (test several, in case the one used is broken) , remove or deactivate the P82B96 from the network and see if the connection works then.

Another thing I noticed on the PCA9507: the datasheet only mentions standard topographies of multiple A-Port together in a star-topography, or A and B ports in series. So maybe they don't play well with each other, when you connect multiple B-ports to each other ? To test that you would of course have to remove or deactivate 3 of the 4 PCA9507's and then connect the SHT31D to the remaining one.

I hope that is even possible for you and you can find a solution.
 

robsworld78

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Interesting. Well, 50-65k are not realy excessive, they provide some kind of pull-up, but won't overpower devices with very little pull-down capability, so it sounds like a compromise between having at leat A pull-up, while also having compatibility with weak devices. Maybe those 50-60k are the on-chip resistors and 1.8k are external on the board, that could make sense. Something to learn every day !
Yeah maybe 50+k is better than 1.8k for I2C, that's above my pay grade. :) I've seen others complain about them being so low as well so still thinking they are 1.8k but can't be certain now, thanks. I searched that page you linked which is official and no mention of 1.8k or any other values.
 

robsworld78

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Thank you @Sral for all your help!
I2C diagram is this one:

Raspberry Pi Zero W 2 -> 3.3V Bus
3.3V Bus -> P82B96 to expansions board (equipped with another P82B96 to decode bus)
3.3V Bus -> DS3231 RTC
3.3V Bus -> ADS1115 ADC
3.3V Bus -> PCA9507 -> 5.0V Bus 1 to external devices -> 4 way terminal block
3.3V Bus -> PCA9507 -> 5.0V Bus 2 to external devices -> 4 way terminal block
3.3V Bus -> PCA9507 -> 5.0V Bus 3 to external devices -> 4 way terminal block
3.3V Bus -> PCA9507 -> 5.0V Bus 4 to external devices -> 4 way terminal block

Let me know if it's clear otherwise I'll draw it graphically..
I'm not trying to bring you down but It looks like you're working on a fairly large project, if you're planning to run 18 I2C devices you might need to rethink things. A few years ago I wanted my controller to expand to large levels and went down the road you are heading on and for me it didn't end well. I attempted to make it work for months, even went to the expense of getting lots of PCB's made. I tried a few buffers, the pca9507 was the best. Running multiple pca9507 like you are I was able to successfully run 22-24 devices with about 100 feet USB cable total but it wasn't reliable. Even with only a few devices connected it wasn't perfect. I hate to say it and I hated to read it when I was doing this, it's just not possible if you need reliability. For any chance of it working you would have to code a strong CRC check and figure out how to handle the bus locking up.

Bottom line is you need to look at other protocols such as RS-485 or CAN bus. If you really want to keep going look at the PCA9615 to split the I2C signals into differential signals, personally I haven't used this as I finally came to accept this isn't the route a person should be taking but this does sound like the best bet.


Here's a good article explaining how differential signals works.


Here's a pic with most of the stuff connected, I had 8 AC power bars connected as well at one point. All that and more went in the trash. :(

DSCN7789-Optimized.JPG
 
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Simonv92

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That's clear enough, thanks.

Hmmmm, the datasheets are not clear enough for me to judge the compatibility of the P82B96 and PCA9507 in your situation with certainty. Maybe you can test it out, e.g. connect the SHT31D to the PC9507 (test several, in case the one used is broken) , remove or deactivate the P82B96 from the network and see if the connection works then.

Another thing I noticed on the PCA9507: the datasheet only mentions standard topographies of multiple A-Port together in a star-topography, or A and B ports in series. So maybe they don't play well with each other, when you connect multiple B-ports to each other ? To test that you would of course have to remove or deactivate 3 of the 4 PCA9507's and then connect the SHT31D to the remaining one.

I hope that is even possible for you and you can find a solution.
Thank you again @Sral, I'll do some more test and I'll try to find out a reliable way to make everything works...
 

Simonv92

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I'm not trying to bring you down but It looks like you're working on a fairly large project, if you're planning to run 18 I2C devices you might need to rethink things. A few years ago I wanted my controller to expand to large levels and went down the road you are heading on and for me it didn't end well. I attempted to make it work for months, even went to the expense of getting lots of PCB's made. I tried a few buffers, the pca9507 was the best. Running multiple pca9507 like you are I was able to successfully run 22-24 devices with about 100 feet USB cable total but it wasn't reliable. Even with only a few devices connected it wasn't perfect. I hate to say it and I hated to read it when I was doing this, it's just not possible if you need reliability. For any chance of it working you would have to code a strong CRC check and figure out how to handle the bus locking up.

Bottom line is you need to look at other protocols such as RS-485 or CAN bus. If you really want to keep going look at the PCA9615 to split the I2C signals into differential signals, personally I haven't used this as I finally came to accept this isn't the route a person should be taking but this does sound like the best bet.


Here's a good article explaining how differential signals works.


Here's a pic with most of the stuff connected, I had 8 AC power bars connected as well at one point. All that and more went in the trash. :(

DSCN7789-Optimized.JPG
Hi Rob,
thank you for your message, yes I was following your old project so I understand what you're saying... It was a very complex project but, in my opinion, it had one of the best looking GUI I've ever seen in a reef controller (and not only that)...
Regarding my project.. Is not that complicated, I think I've complicated the things by myself...
My goal is to run 3 separate PCBs in 1 single enclosure (to minimize cable run an footprint) the boards are these:
CPU Board - with Raspberry Pi Zero, and all the circuit for input side, 0-10V out from Rpi, DS18B20, ADC and I2C
Powerbar - connected to the previous board by a CAT5 0.15cm cable. It runs 8 AC outlet and 8 DC outlet by a PCA9685.
Light/Dosing - to design yet, it'll have another PCA9685 connected by the same CAT5 cable and it'll control 3/4 dosing pump and 3/4 lights channel.

I was trying to keep I2C signal very short since I know that long cable can cause many troubles.
Attached to the CPU board (but in the same box) I'll have 2 Ph Board (the one made by Roberto Buti) and the SHT31D sensor which is the only device connected by a long cable to reach my sump and measure temp/humidity to control an exhaust fan.

I was also thinking about changing the SHT31D to a DHT22 (as you do in your new software if I rember correctly) to be able to have long cable without problem, but I don't know how to add it to Rpi...
 
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Ranjib

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I'm not trying to bring you down but It looks like you're working on a fairly large project, if you're planning to run 18 I2C devices you might need to rethink things. A few years ago I wanted my controller to expand to large levels and went down the road you are heading on and for me it didn't end well. I attempted to make it work for months, even went to the expense of getting lots of PCB's made. I tried a few buffers, the pca9507 was the best. Running multiple pca9507 like you are I was able to successfully run 22-24 devices with about 100 feet USB cable total but it wasn't reliable. Even with only a few devices connected it wasn't perfect. I hate to say it and I hated to read it when I was doing this, it's just not possible if you need reliability. For any chance of it working you would have to code a strong CRC check and figure out how to handle the bus locking up.

Bottom line is you need to look at other protocols such as RS-485 or CAN bus. If you really want to keep going look at the PCA9615 to split the I2C signals into differential signals, personally I haven't used this as I finally came to accept this isn't the route a person should be taking but this does sound like the best bet.


Here's a good article explaining how differential signals works.


Here's a pic with most of the stuff connected, I had 8 AC power bars connected as well at one point. All that and more went in the trash. :(

DSCN7789-Optimized.JPG
yes, at that scale go plc/scada for industrial setup, or home lab type setup with x96 and cat5/6.


thank you for sharing. this is a fun read
 
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Ranjib

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Some pics from the current tanks
074485DF-2EC2-4305-8138-942DCB2CADB6.jpeg

I love palys :-) . I think they look super contrasting , the palette with zoa colors pop .
C186D50F-D5B1-4A5E-AC7B-F8F634D8641A.jpeg

Got some time to do some more work on the new pico stand. This one shows my last two years of wood working maturity :-) . The entire thing is built with 3/4” walnut vineered plywood , with domino as joinery.
CDE7EA08-6CCB-429A-9B43-1BB5DBBBF77F.jpeg

Doors on two sides and the front pane will allow hooking up common control such as light mode, disable ato etc. the color choices (white and gold ) is to keep it in tune with rest of home furniture (wify dictates those ) . Hardwares are all from

E84926A2-EF19-43A4-9DBC-E37D8B9AEB3F.jpeg



Hopefully this one will blend in well and also make things easier to operate .
 

robsworld78

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Hi Rob,
thank you for your message, yes I was following your old project so I understand what you're saying... It was a very complex project but, in my opinion, it had one of the best looking GUI I've ever seen in a reef controller (and not only that)...
Regarding my project.. Is not that complicated, I think I've complicated the things by myself...
My goal is to run 3 separate PCBs in 1 single enclosure (to minimize cable run an footprint) the boards are these:
CPU Board - with Raspberry Pi Zero, and all the circuit for input side, 0-10V out from Rpi, DS18B20, ADC and I2C
Powerbar - connected to the previous board by a CAT5 0.15cm cable. It runs 8 AC outlet and 8 DC outlet by a PCA9685.
Light/Dosing - to design yet, it'll have another PCA9685 connected by the same CAT5 cable and it'll control 3/4 dosing pump and 3/4 lights channel.

I was trying to keep I2C signal very short since I know that long cable can cause many troubles.
Attached to the CPU board (but in the same box) I'll have 2 Ph Board (the one made by Roberto Buti) and the SHT31D sensor which is the only device connected by a long cable to reach my sump and measure temp/humidity to control an exhaust fan.

I was also thinking about changing the SHT31D to a DHT22 (as you do in your new software if I rember correctly) to be able to have long cable without problem, but I don't know how to add it to Rpi...
Thanks for the kind words, working on bringing back that GUI. :) For the DHT22 you can run a python script like this, if you edit it so only the humidity is saved to the file you can import it in reef-pi using the file driver. If you can get away from I2C its best, I know it's tempting though with 2 wires vs 16.

 

Simonv92

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Thanks for the kind words, working on bringing back that GUI. :) For the DHT22 you can run a python script like this, if you edit it so only the humidity is saved to the file you can import it in reef-pi using the file driver. If you can get away from I2C its best, I know it's tempting though with 2 wires vs 16.

Thank you Rob, I'll give it a try :)
 
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One of my tank. Now the sps are growing at a rate and has passed a size that I can sustainably frag a few (green slimer, forest fire digitata , red milli pora, strawberry shortcake ) for testing in pico tank
F0E0EDC9-E301-4EFA-9952-A66A89EC3F55.jpeg

Here is a close up of the green slimer colony . I have to frag it, otherwise it will shade the other acro frags glued beneath
0EC770E6-A397-45E1-A9F7-10BC0D8711C5.jpeg


strawberry shortcake colony
E98BA855-4A87-46FD-B5A1-657F97B9C24E.jpeg

Pink stylo
A24501C7-F413-46B3-91E1-B1C1A85DB76C.jpeg

I really want to test a minimal reef-pi setup that can keep at least some of these across. I am able to keep green slimer and monti right now. Without any dosing . But over the last few months I have sourced pretty awesome 12v brushless motor that generates ample flow, and now that dosing systems are tested with all for reef based alk/ca supplement , I think i have all the things needed. I am really excited about this. It will be so cool to have a pico tank with a sizable sps colony as the center piece , all grown out with reef-pi in a very affordable and open setup. That will be an awesome milestone
 

Sral

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Another question, How do I calibrate a single point calibration probe such as ORP?
If I set 225mV for both mid value and second point I always have 225 reading... I'm missing something :downcast-face-with-sweat:
Well, judging from the Atlas Instrument datasheet, which gives some Information on working principle and calibration, I would hazard the guess that it’s similar to pH, e.g. that the „mid-value“ is supposed to be 0mV, corresponding to the ORP value of silver chloride. That probably needs to have a value of zero, but I’m not completely sure about that.

Actually: I wouldn’t at all be surprised if you could in principle connect an ORP probe to @robsworld78 ‘s pH circuit and measure it that way. The circuit does after all only seem to measure an isolated voltage between -700 and +700mV :grinning-face-with-sweat:
 
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robsworld78

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Actually: I wouldn’t at all be surprised if you could in principle connect an ORP probe to @robsworld78 ‘s pH circuit and measure it that way. The circuit does after all only seem to measure an isolated voltage between -700 and +700mV :grinning-face-with-sweat:
Exactly, a high resolution volt meter. The other day someone told me after running it along side his other good meter it's bang on. Heard this many times now. :) I've never tested it for ORP but a while ago someone told me to add an extra resistor and it would work with ORP so I've actually revised the board since you got yours, it's even smaller now. Currently it has a solder jumper to activate the extra resistor for ORP. I haven't really tested it yet but I bought a cheap ORP probe and some 225mV calibration solution. I don't really know how to test it properly so I'm just going to see how close it is to 225mV, figures crossed. :)
 

Sral

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Exactly, a high resolution volt meter. The other day someone told me after running it along side his other good meter it's bang on. Heard this many times now. :) I've never tested it for ORP but a while ago someone told me to add an extra resistor and it would work with ORP so I've actually revised the board since you got yours, it's even smaller now. Currently it has a solder jumper to activate the extra resistor for ORP. I haven't really tested it yet but I bought a cheap ORP probe and some 225mV calibration solution. I don't really know how to test it properly so I'm just going to see how close it is to 225mV, figures crossed. :)
Nice, can you elaborate on why you need that extra resistor ? Change the amplification on the OP-Amps ?
 
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